Roll Mesh Welding Machine

Roll Mesh Welding Machine is also called BRC Mesh Machine, Welded Wire Mesh Machine. Automatic Wire Mesh Welder feeds line wires from coil automatically and save much labor. Roll Mesh Welding Machine can manufacture welded wire mesh can be in form of flat panel or roll mesh. Welded wire mesh is extensively used for concrete reinforcement, isolation grid, heat insulation, etc.

Technical Parameter:

Welded Wire Mesh Production Line:

Automatic Wire Mesh Production Line includes wire spool, line wire straightener, welding machine, control cabinet, cutting machine, or rolling machine.

Roll Mesh Welding Machine Structure:

Automatic Mesh Welding Machine consists of following units:

Line Wire Feeding System, Pulling System, Cross Wire Dithering Device, Positioning Device, Cross Wire Positioning Device, Connecting Copper Block, Electrode & Copper Base.

Line Wire System:

- Line Wire Feeding System. 

This innovative system efficiently places wires with precision while automatically triggering alarms during malfunctions. Notably, engineers have integrated a mobile mechanism to simplify mesh size adjustments and welding electrode repositioning for user convenience. 

- Line Wire Pulling System. 

Designed for simplicity, the system smoothly pushes wires through pulling spanning 75-2500 mm lengths. Remarkably, its noiseless operation minimizes workplace disruptions while maintaining consistent performance. 

- Line Wire Positioning Device. 

Engineers meticulously engineered this component to consistently guide wires into exact predefined positions. Consequently, it ensures error-free grid standardization critical for industrial welding applications. 

Cross Wire System:

- Cross Wire Dithering Device. 

A pneumatic shaking mechanism actively prevents cross wire entanglement within the feeding system. Strategically, this upgrade reduces mechanical failures by 40% compared to traditional models while optimizing operational stability. 

- Cross Wire Positioning Device. 

Featuring a cylinder-driven design, the device dynamically fine-tunes cross wire alignment. Significantly, this innovation boosts welding speeds by 15-20% without compromising positional accuracy.

Welding System:

- Connecting Copper Block. 

Modernized connections now utilize solid copper blocks rather than flexible copper leaves. Crucially, this upgrade enhances both conductivity (by 22%) and structural durability while reducing energy loss. 

- Electrode & Copper Base. 

Crafted from specialized high-chromium copper alloy, these components demonstrate exceptional wear resistance even under extreme temperatures. Importantly, their optimized thermal conductivity extends service life by 300-400 operational hours compared to standard materials. 

BRC Mesh Welder Enhancements: 

- Modular design simplifies maintenance procedures 

- Real-time diagnostics enable proactive troubleshooting 

- Ergonomic interfaces streamline operator workflows 

- Energy efficiency improved by 18% through conductive material upgrades 

Welded Wire Mesh Machine and Product Application:

Welded wire mesh for concrete reinforcement has the advantages of construction convenience, low cost and environmental protection. It can evenly allocate the load, reduce the local stress concentration and ensure the overall stability and safety of the concrete structure. The concrete slab reinforcing mesh is mainly used in construction and infrastructure engineering and is widely used in roads, bridges, tunnels, airport runways, parking lots, industrial floors and other scenes.